About MAXFIL 30H Hard Surfacing Wire
Maxfil-30H is a suitable flux core wire to weld through flux cored arc welding process suitable for single and multi-pass weld-surfacing of rollers, pulleys, track links, track rollers, crane wheels, gear shafts, idlers, brake shoes, conveyor parts, etc.Exceptional Wear ResistanceMAXFIL 30H provides a tough, wear-resistant surface for components subjected to heavy abrasion and impact. Its high hardness (58-62 HRC) and high-carbon, chromium-enriched formula are tailored for mining and construction environments, ensuring prolonged component life even under relentless use.
Efficient and Versatile Welding PerformanceThis tubular flux-cored wire boasts deposition efficiency over 90% and produces stable arcs with low spatter, simplifying the welding process. Suitable for flat and horizontal positions, it offers flexibility across a range of industrial hard-facing applications.
Convenient Handling and StorageMAXFIL 30H is supplied in user-friendly 15 kg spools and maintains a shelf life of 24 months when stored in a dry, cool environment. This ensures consistent weld quality and minimizes material wastage, making it a reliable option for manufacturers, exporters, and suppliers alike.
FAQ's of MAXFIL 30H Hard Surfacing Wire:
Q: How do you use MAXFIL 30H Hard Surfacing Wire for hard-facing applications?
A: To use MAXFIL 30H, prepare the component surface by cleaning it of contaminants, set your welding equipment to DC+ polarity, and select a voltage between 28-34 V. Apply the wire in flat or horizontal positions to achieve optimal deposition and wear-resistant overlays.
Q: What types of industries or equipment benefit most from MAXFIL 30H?
A: MAXFIL 30H is ideally suited for mining, construction, and earthmoving operations. It extends the service life of components such as crusher hammers, dozer blades, excavator buckets, augers, and wear plates that are exposed to high abrasion and impact.
Q: When should I replace or reapply hard surfacing with MAXFIL 30H?
A: You should consider resurfacing when wear on critical components reaches a level that may impact equipment performance or if the hard-faced layer shows significant thinning or cracking under heavy mechanical loads.
Q: Where is MAXFIL 30H produced and supplied?
A: MAXFIL 30H is manufactured, distributed, and exported from India. It is available through reputable industrial suppliers catering to domestic and international markets.
Q: What is the shelf life of MAXFIL 30H and how should it be stored?
A: MAXFIL 30H retains its properties for up to 24 months if stored in a dry, cool environment. Proper storage helps prevent moisture absorption and maintains optimal welding characteristics.
Q: What are the main benefits of choosing MAXFIL 30H for hard surfacing?
A: The main benefits include high hardness (58-62 HRC), excellent impact resistance, a stable arc with low spatter, and high deposition efficiency. This results in extended equipment life and efficient material usage.
Q: Which wire diameters are available for MAXFIL 30H and how do I select the right size?
A: MAXFIL 30H comes in 1.2 mm, 1.6 mm, and 2.4 mm diameters. Choose the diameter based on your welding setup and the thickness of the build-up required for your specific hard-facing application.